This includes monitoring condition of bushings, Oil Condition, Oil Level, & Windings of transformer
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When more than two or more machines like Turbine, Generator, Gearbox, Blower, Motor or Compressor are coupled to each other with same axis of their shafts, the assembly is called Machine Train.
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Manufacturing Process means the stages of manufacturing of product from input of raw materials till the final product. The Condition Monitoring (CM) of process confirms the quality of product at every stage of manufacturing.
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The major techniques of Condition Monitoring of Compressors includes Thermography & Ultrasound Measurement.
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Blowers has a motor, fan and transmission Drive. It is necessary to monitor conditions of parts of each of these separately.
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The Alternators driven by Engine or Turbines, are important asset of a company. The failure of which may cause complete plant shutdown or heavy production loss.
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Pumps are always ignored in Condition Monitoring tasks. Main focus is always the motor driving pump.
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CM of Gear Boxes is most critical CM process among all others. Because of common enclosure of all the bearings, it is difficult to detect ultrasound, vibration, of one particular bearing or gear. The Ultrasound or vibration gets spread over entire enclosure and its resultant of ultrasound & vibration of all bearings & gears.
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Condition Monitoring of Bearings is a process to detect fault in bearings at much early stage and the correct CM tool is Ultrasound Measurements and not Vibration Analysis/Measurement. Ultrasound Values can be trend easily and also, gives clear idea about lubrication faults in the bearing which vibration Analysis/Measurement does not give.
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Condition Monitoring (CM) of motor is done on different parts of motor, those are likely to fail. The parts that fail in most of the occurrences are Stator & Rotor Winding, Bearing, Bearing Housing, Shaft, Stator Core etc.
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