Maintenance 4.0 is Prescriptive Maintenance (RxM). It is the 4th maintenance revolution based on Artificial Intelligence, IIoT, Machine Learning etc. RxM is basically extended version of Predictive Maintenance (PdM)
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When more than two or more machines like Turbine, Generator, Gearbox, Blower, Motor or Compressor are coupled to each other with same axis of their shafts, the assembly is called Machine Train.
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Manufacturing Process means the stages of manufacturing of product from input of raw materials till the final product. The Condition Monitoring (CM) of process confirms the quality of product at every stage of manufacturing.
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The major techniques of Condition Monitoring of Compressors includes Thermography & Ultrasound Measurement.
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Blowers has a motor, fan and transmission Drive. It is necessary to monitor conditions of parts of each of these separately.
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The Alternators driven by Engine or Turbines, are important asset of a company. The failure of which may cause complete plant shutdown or heavy production loss.
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Pumps are always ignored in Condition Monitoring tasks. Main focus is always the motor driving pump.
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CM of Gear Boxes is most critical CM process among all others. Because of common enclosure of all the bearings, it is difficult to detect ultrasound, vibration, of one particular bearing or gear. The Ultrasound or vibration gets spread over entire enclosure and its resultant of ultrasound & vibration of all bearings & gears.
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CBM of Electrical panels includes, CM of Panels & CAPA. Normally the CM of Electric Panels is done with Thermography but Ultrasound Measurements/ Assessment is necessary for HT panels.
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CBM of Transformer includes CM of Transformer & CAPA. The major faults in transformers are Short Circuited Windings, Insufficient Oil Level, Contaminated Oil, Tracking at Insulators, Arcing, corona, Contact Resistances at cable - insulator joints, Choked Breather etc
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