Thermal Inspection of Heat Exchangers helps in finding the defects in it. Also the clogged tubs can be detected with Ultrasound Assessment.
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Minute Leaks & Insulation inspection is crucial in Pressure Vessels. Even minute leak may lead to explosion. The techniques Ultrasound Assessment & Thermography helps in detecting Insulation failures & leaks in pressure vessels.
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Condition Assessment (CAss) of insulated pipe lines carrying fluid at different temperature than ambient is much helpful in saving energy. Heat Loss from Insulated Pipe lines carrying Thermal Fluid or Steam is a major part of wastage of energy in industries. Saving this wastage of thermal energy plays major role in energy savings.
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The Substation/Switchyard components like Transformers, gantries, Feeders, Switching Station etc are very crucial assets for a company. Monitoring condition of all these components is always necessary.
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Condition Assessment or inspection of HT/LT Electrical Panels is important in uptime management. Switchgears failures, Loose Connections, Overloading, Insulation Failures are the major causes of electric panel failures. HT/ LT Electrical Panels are the major assets of any plant. Failure of which may lead to stoppage of the production. The CAss is done with techniques Thermography & Ultrasound Assessment.
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Condition Assessment of Transformers reveals many causes, like Insufficient Oil Level, Clogged Radiator, Tracking/Arcing/Corona, Contact Resistances at joints etc.
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Condition Assessment (CAss) of number of Transmission Towers is important to avoid electricity failures. it is done with techniques like Ultrasound Assessment & Thermography, detects faults like Arcing, Tracking, Corona, Loose Contact etc at transmission lines of towers..
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Steam leaks are among the most wasteful and expensive issues found in a plant. Leaking steam traps can increase operating expenses by as much as 33%. This huge loss can be saved with CAss of Steam Traps
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Compressed Air Leaks are the significant source of wasted energy in a industrial compressed air system. Detecting leaks and taking corrective action can save huge amount on electricity consumption.
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Condition Assessment (CAss) of machine train includes condition assessment of different components of each machine in machine train. When more than two or more machines Machines are coupled to each other with same axis of their shafts, the assembly is called Machine Train. Yearly CAss of parts of all the machines in machine train is necessary, if those are not covered under PdM.
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